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One-step ultrasonic cutting and sealing with servo control


Dukane Ultrasonics launches servo-controlled ultrasonic welding machine with patented Melt-Match® technology.

Dukane Ultrasonics http://www.dukane.com/us/ In this video demonstration, a servo-controlled ultrasonic welding machine with patented Melt-Match® technology is demonstrated to cut and seal woven and nonwoven textiles. Typical applications include absorbent pads, filters, medical dressings and hygiene products. Ultrasonic cutting and sealing technology eliminates the need for an expensive two-step manufacturing process. Ultrasonic sealing provides clean edges and eliminates material wear through the patented ultrasonic 20kHz 4.8kW iQ servo press system. Dukane’s patented Melt-Match® technology enables precise speed control during the sealing stage of the process.

The excellent accuracy of the servo system allows absolute distance control to +/- 1μ. The precision and speed control of the servo press system minimizes tool wear. Melt-Match® technology allows for a stronger seal and repeatability that traditional pneumatic ultrasonic welding machines cannot match.

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